We serve global businesses with tailor-made solutions to help them enhance their productivity and web presence.

Our All-rounded Manufacturing Software Development Services

TAV Tech Solutions has teamed up with industry leaders to develop revolutionary industrial applications. Using cutting-edge know-how on Industry 4.0, IoT, AI/ML, Robotics, ERP, MES, SCADA, and Cybersecurity is key for the successful survival of manufacturers.

There have been numerous changes in the entire face of the manufacturing industry by improved technologies for the last couple of years. Advanced software tools immensely support manufacturers to achieve enhanced improved processes to reduce costs and improve quality.

Over the years, the manufacturing sector has gone through a lot of transformation and has increasingly gone digital. All this is beneficial for the future of manufacturing and consumption. Thus, the digitalization of legacy systems with the help of technologies like the Internet of Things, cloud, artificial intelligence, and robotics are prerequisites to becoming smart.

Services

TAV Tech Solutions focuses on integrating the best in software development to make manufacturing smarter and more accessible

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MES: Manufacturing Execution System

TAV Tech Solutions specializes in the development of the most advanced MES software to ensure real-time visibility and control across the entire production lifecycle, including process quality and controls, maintenance schedules and other actions.

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ERP: Enterprise Resource Planning Software

Tailor-made ERP systems to integrate all manufacturing activities, starting from supply chain and inventory, each stage of production and assembly, and finally to the financial and HR management.

Internet of things

Industrial Internet of Things (IIoT) Platforms

Our certified developers build IoT-enabled platforms that connect machines, collect data, and provide insights in real time for better decisions and predictive maintenance.TAV Tech Solutions has actively developed the possibility of using automation to integrate manufacturing processes.

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Quality Management Software

TAV Tech Solutions provides its quality management software featuring advanced feature sets that a quality control apparatus requires for compliance and continuous improvement prime ladder. We provide solutions that make the operation optimized for higher efficiency,

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Supply Chain Management Software

Our expert software development services bring you dedicated solutions to manage complex supply chains, optimize logistics, and collaborate more productively with suppliers and distributors.

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Custom Manufacturing Software

TAV Tech Solutions has expertise in providing add-ons, and integration, along with developing customized, software for manufacturing. This software adds value to factories, warehouses, logistics providers, and many more manufacturing verticals.

Leverage the latest software tools to transform customer experience and legacy systems

Make your business and platform future-ready with the integration of the latest technology stacks and solutions

USE CASE

TAV brings a complete range of software services for enhancing the efficiency of manufacturing processes

Business Benefits

TAV Tech Solutions specializes in developing software for managing inventory better and having a better supply chain

Streamlined Operations for Daily Efficiency

The benefit streamlined operations daily accruing is widespread across the various departments within manufacturing plants. The inclusion of smart manufacturing software simplifies plant managers’ daily operations comforts and grants the opportunity to access a real-time view of data.

Software for I4.0 Transition

Construct fabrication software for the smart factory adapted to Industry 4.0 requirements and integrate a full set of features to scale and cope with Industrial IoT.

Accelerate Product Development and Engineering

TAV Tech Solutions utilizes power from the latest and the most advanced technologies in the development of intelligent software intended for designing, engineering, and testing products. We empower the manufacturing industries with the most innovative solutions to rapid prototyping and agile product development.

Security and reliability.

We prioritize the protection of client data, product compliance, and security. As one of the world’s leading manufacturing software providers, we follow all standards and certifications. Ours is compliant nationally and internationally to be on par with the standards of the manufacturing industry. We are subjected to situations of penetration analysis and remain secure through quality gates, ensuring software security.

Connect with our team to explore the latest technologies

Why Choose TAV Tech Solutions?

TAV Tech Solutions stands out as the preferred choice for manufacturers to optimize their operations to aggressively fuel growth

Custom Solution

We understand that every manufacturing operation is unique. Our solutions are customized for your particular processes, equipment, and objectives. The software is specifically altered to meet the individual needs and constraints of small or large job-shop environments.

Cost-Effective Implementation

We have designed a pricing model that puts the manufacturer at the forefront. We offer only what you need and scalable solutions that grow with your business. Fast Return on Investment

Flexibility and Adaptability

Manufacturing environments are highly dynamic, and so are the changes related to your production requirements, regulations, and market demands. In such a scenario, our software is made for easy modification and updating.

Reliability and Support

We understand that in manufacturing, there's no such thing as a scheduled downtime. That is why our solutions are anchored on robust and reliable platforms with measures in place to ensure redundancy in their constant performance.

Got A Project In Mind

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11+

Years

250+

Employees

1000+

Projects

28+

Countries

50+

Technology Stacks

24+

Industries

What Our Clients Say About Us

TAV has been serving leading finance businesses from across the globe

Awards

TAV Tech Solutions has earned several awards and recognitions for our contribution to the industry

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As with any software development task, defining clear and comprehensive requirements is critical for successful manufacturing software. This includes a few important steps and considerations:
Understand the Manufacturing Process:
Begin by properly charting your manufacturing processes. Production flows, equipment specifications, quality control procedures, and supply chain interactions should be duly located. This will let the areas be known wherein software shall bring out efficiency and productivity.

Identify Pain Points and Opportunities:
Understand the pain points of their processes, or what can be improved, by engaging with the stakeholders of other departments. This may be about the bottlenecks in production, the challenges of inventory management, or inconsistency in quality control. Innovate or find opportunities where software solutions can bring a competitive advantage.

Define Functional Requirements:
Enumerate which functions the software is expected to perform: production scheduling, equipment real-time monitoring, inventory tracking, quality assurance checks, predictive maintenance alerts—anything pertinent to the system’s operation. Explore with as much detail as possible the routine operations and the handling of exceptions.

Identify Non-Functional Requirements:
Such requirements include performance expectations—for instance, the system’s response times—the need of scalability, security, and compliance with industry standards such as ISO 9001 and FDA for manufacturing medical devices. Consider, too, the requirements from user interface needs, more especially Shop Floor interfaces, which ought to be user-friendly in areas within an industrial context.

Integration Requirements:
List the kinds of machines and equipment that the software is going to interact with, specifying the kind of communication protocol applied, the data format to be transferred, and the frequency by which data will be exchanged. This includes old legacy systems as well as future upgrades of equipment.

Data Management and Analytics:
Specify requirements related to data capture, storage, and analysis. This would identify what data is to be captured, how it would be stored—having regard to data volume and retention policies—and the analytics and reporting capabilities that are needed

User Roles and Access Control:
Define the different types of users, such as an operator, supervisor, and manager, and what roles they will play in the system. This gives proper management of workflow and security for data.

Integration with Existing Systems
State how the new software shall integrate with the existing ERP, MES, or CRM systems. Define how data shall flow between the systems and API integrations that need to be developed.

Well-defining these requirements lay a very sound foundation for the development process. Only this approach will make sure that the software solution finally delivered to you will meet your manufacturing needs satisfactorily.

TAV Tech Solutions provides end-to-end manufacturing software development services to serve the diverse requirements of the modern manufacturing operations of today. These include the following:

Manufacturing Execution Systems (MES):
We develop customized MES solutions that bridge the gap between your ERP systems and shop floor operations. Real-time monitoring of production processes, work-in-progress tracking, quality control management, and detailed reporting for continual improvement are all offered through our MES software.

Enterprise Resource Planning (ERP) Integration:
We integrate or develop the ERP modules best suited for the manufacturing environments. Our specialty includes inventory management, production planning, cost tracking, and supply chain management functions—tailored to your unique manufacturing processes.

Industrial Internet of Things (IIoT) Solutions: We develop IIoT platforms that interlink your machinery, and equipment into a single, centralized system. This gets real-time data capture, predictive maintenance scheduling, and performance optimization across your production lines.

QMS—Quality Management Systems:
Our QMS solutions guarantee a standardized quality of products, in addition to meeting industry requirements. We offer software to manage quality control procedures, defect tracking, CAPA, and audit management.

Supply Chain Management Software:
We provide solutions for managing, streamlining, and automating your supply chain activities, such as supplier management, procurement, inventory management, and freight tracking.

Production Planning and Scheduling:
Additionally, our advanced planning and scheduling software gives optimum production workflows, resource allocation balancing, and increased overall efficiency. It can meet the most difficult scheduling scenarios and adopt real-time changes to the shop floor.

Machine Learning and AI Integration:
We integrate machine learning and AI capabilities into manufacturing software in order to get predictive analytics, anomaly detection, and process optimization. Dramatic improvements in efficiency and quality are possible.

Legacy System Modernization:
We upgrade and modernize legacy manufacturing systems to make them compatible with newer technologies and compliant with industry standards.
When you settle for TAV Tech Solutions to develop your manufacturing software, be assured that you have retailed a team that understands its unique challenges in the industrial manufacturing industry and is focused on bringing forth innovative, effective, and reliable solutions in software.

Our manufacturing software development process is designed to ensure the delivery of top-notch and fit-for-purpose solutions, which uniquely address/satisfy the requirements in the manufacturing environment. Such an overview is given below:

Requirements Gathering and Analysis:
We understand your processes, pain points, and objectives by visiting site locations, interviewing stakeholders, and studying existing systems. Emphasis is placed on equipment integration requirements, production workflows, and industry-specific regulations.

Conceptual Design:
Knowing all of the requirements in advance, we conceptualize a design of the solution in software. It provides for system architecture, data flow diagrams, and preliminary user interface mockups. Among the things accounted for in this plan are scalability, integration with existing systems, and possibilities for further extension.

Detailed Planning:
We break down the project into manageable sprints or phases. This includes planning a realistic project timeline, resource allocation, and milestones. Beihan.pm also identifies probable risks and designs risk mitigation strategies.

Agile Development:
We work with agile development that provides the capability for flexibility and speed since it’s subject to change. This normally contains:

  • Sprint Planning: Describe the tasks to be done for each development sprint.
  • Daily Stand-ups: Short meetings with the team to get an update about everyone’s progress and the challenges faced.
  • Sprint Reviews: Review of completed features with stakeholders through a demo.
  • Sprint Retrospectives: Looking back at the process and identifying areas for improvement.

Equipment Integration:
This is the most important stage in the development of manufacturing software. This involves the following steps

  • Protocol Testing: To be certain that the software communicates correctly to a wide range of equipment using industrial protocols.
  • Testing On-site: The software will run parallel to existing systems to highlight issues or differences.
  • Performance Optimisation: The software will be fine-tuned to deal with real-world manufacturing scenarios and data volumes, as required.

Data Migration and System Integration
When the existing systems are replaced or upgraded, we will carefully plan and execute data migration. We also ensure smooth integration with other business systems like ERP or CRM. During this process, data integrity is maintained, and operational continuity is ensured.

Deployment
The deployment is carefully planned in order to reduce disruption to the ongoing manufacturing operation. This, most of the time, involves:

  • Phased Rollout: The System is implemented in phases, normally starting with the non-critical areas.
  • Parallel Running: The new System runs parallel with other existing systems in the beginning.
  • Contingency Planning: All unforeseen events will be rolled back by the rollback procedures in case of some unexpected issue.

Post-deployment Support and Optimization:

  • After a system goes live, we provide the following:
  • Immediate Post-deployment Support: On-site presence for quick resolution.
  • Performance Monitoring: Tracing system performance and user feedback.
  • Iterative Improvements: Tune based on real-world usage and feedback.

When handling manufacturing software development, one of the key things is the selection of the right partner who will help in ensuring that such a project is successful at the same time contributing to long-term efficiency. Here are key factors to consider when choosing a company:
Industry-Specific Experience:
The manufacturing software development firm needs to have an impressive record of developing manufacturing software and show:

  • Understanding of different manufacturing kinds, for example, discrete, process, and batch.
  • Experience with different types of manufacturing operations—automotive, pharmaceutical, and food and beverage.
  • Knowledge of industry standards and regulations—ISO, FDA, GMP, etc.

Technical Knowledge:
TAV Tech Solutions should be well-versed in:

  • Industrial control systems and protocols—PLC, SCADA, OPC UA, etc.
  • Integration capabilities with ERP, MES, and other business systems
  • State-of-the-art software development technologies and frameworks
  • Tools for data analytics and business intelligence applicable for manufacturing
  • Portfolio and Case Studies: Go through their earlier projects and case studies. Look for
  • Successful deployments similar to your needs
  • The quantifiable value they have brought to other manufacturers
  • Ability to manage projects of your scale and complexity

Portfolio and Case Studies:
Review their past projects and case studies. Look for:

  • Successful implementations are similar to your requirements.
  • Measurable improvements they’ve delivered to other manufacturers.
  • Their ability to handle projects of similar scale and complexity to yours.

Understanding of Equipment Integration:

Given the importance of interfacing with manufacturing equipment, TAV Tech Solutions should:

  • Have experience integrating software with various types of machinery.
  • Understand industrial communication protocols and standards.
  • Be able to work with both modern and legacy equipment.

Scalability and Future-Proofing:
TAV Tech Solutions should demonstrate:

  • Ability to design scalable solutions that can grow with your business.
  • Understanding of emerging technologies in manufacturing (IoT, AI, etc.).
  • Approach to building flexible systems that can adapt to future needs.

Development Methodology:

  • Look for a company that:
  • Uses agile or hybrid methodologies suitable for manufacturing environments.
  • Has a clear process for requirements gathering, particularly for complex manufacturing scenarios.
  • Offers transparency in their development process and progress tracking.

Quality Assurance and Testing:
Ensure they have robust QA processes, including:

  • Comprehensive testing methodologies tailored to manufacturing software.
  • Experience in conducting on-site testing in industrial environments.
  • Ability to perform stress testing and simulate high-load scenarios.

Frequently Asked Questions

TAV is committed to serving businesses with customer-centric software solutions

The manufacturing industry utilizes various kinds of software to oversee inventory, the actual production, and manage the operation and flow. There are specific critical solutions that are Enterprise Resource Planning, Product Lifecycle Management software, Manufacturing Execution Systems, Computer-Aided Design software, and the Quality Management Systems.

The cost of developing manufacturing software is based on the scope, complexity, and requirements of your project, including the features to be implemented and integrated with other tools or systems, as well as your development partner. Reach out to our experts to get a custom quote for your needs.

Experienced in practical development of software in alignment with manufacturing business requirements. Highly experienced software developers qualified in manufacturing IT and production processes Knowledgeable about your unique business needs Quality Guarantee; we ensure we deliver the best quality of software Guided support and maintenance for business success

Yes, we specialize in delivering solutions customized to fit the unique needs of manufacturing companies. Our team works closely with you to analyze your requirements and create software that perfectly complements your production operations.

Well, security first. Our IT solution contains some of the keystones of your general safety solutions, including advanced encryption techniques, access controls, and periodic back-ups as per industry standards at each level. We will set up the best practices to protect your data from any unauthorized access

Yes. Our IT manufacturing solutions are resilient and easily scalable. We design software solutions that can scale out in any dimension to easily meet the dynamic needs of your organization, be it an increase in operations, new technologies, or a shift in market trends.

Industry 5.0 is already hot on its heels with a major collaboration between man and technology at an industry level. It actually combines human ingenuity with advanced technologies for sustaining and resilience. Industry 5.0 balances technological novelty and human and ecological concerns amidst manufacturing processes.

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